CONOCRETE – GENERAL PURPOSE 101

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation.

ConoCrete – General Purpose 101 is a chemically-resistant, 100% solids, aggregate-filled, general purpose epoxy floor system. It is ideal for resurfacing old and protecting new concrete floors from chemical and physical abuse. The physical properties of this material far exceed those of concrete, providing a more durable surface with greater chemical resistance.

ConoCrete may be used in numerous manufacturing, processing, storage, and shipping areas. This skid-resistant system has the versatility for use in both refrigeration rooms and higher temperature areas.

The ConoCrete system should be used with an appropriate Sauereisen primer to enhance bonding. Consult Sauereisen for a primer recommendation depending on the type of substrate and surface conditions.

CHARACTERISTICS

• Can be troweled or power troweled.
• Authorized by USDA for use in federally inspected meat and poultry plants.
• Easy to clean, skid-resistant surface.
• Available in colors 53 gray & 63 tile red.

CONOCRETE – CHEMICAL & FOOD GRADE 115

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation. Properties for the cold curing formulation vary by time and temperature.

ConoCrete – Chemical & Food Grade 115 is a chemically-resistant, 100% solids, aggregate-filled, epoxy floor system. It is ideal for resurfacing old and protecting new concrete floors from chemical and physical abuse. The physical properties of these materials far exceed those of concrete, providing a surface that not only has greater durability, but a chemical-resistant barrier to the substrate.

ConoCrete may be used in all kinds of manufacturing, processing, storage, and shipping areas. It is specifically formulated to resist food acids, fats and oils. This skid-resistant system handles thermal shock in refrigeration areas and is resistant to harsh cleaning solutions.

CHARACTERISTICS

• Excellent resistance to food acids and by-products.
• Conforms to USDA regulations for use in federally inspected meat & poultry plants.
• Easily cleaned nonskid surface.
• Available Colors: 53 gray, 63 tile red.
• VOC compliant.

CONOCRETE – EPOXY NOVOLAK 118

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation. Data should not be used for specification purposes.

ConoCrete – Epoxy NovolaK 118 is a chemically resistant, 100% solids, aggregate- filled, NovolaK epoxy floor system. It is ideal for resurfacing old and protecting new concrete floors from chemical and physical abuse. The physical properties of these materials far exceed those of concrete, providing a surface that not only has greater durability, but a chemical-resistant barrier to the substrate.

ConoCrete may be used in numerous manufacturing, processing, storage, and shipping areas. It is specifically formulated to resist strong oxidizing environments, especially high concentrations of sulfuric acid. This skid-resistant system has the versatility for use in both refrigeration rooms and higher temperature areas.

ConoCrete – Epoxy NovolaK 118 meets USDA requirements for use in federally inspected meat and poultry plants.

CHARACTERISTICS

• Excellent resistance to sulfuric acid.
• Conforms to USDA requirements for use in federally inspected meat and poultry plants.
• Easily cleaned, skid-resistant surface.
• Available in colors gray 53 & tile red 63.

RESTOKRETE UNDERLAYMENT F-120

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen RestoKrete® Underlayment F-120 is a fast-setting, high early strength, Portland/calcium-aluminate based resurfacing material available in three formulations – Trowelable, Castable or Gunite. Selection of material is dependent upon concrete condition and whether application is on vertical, horizontal or overhead surfaces.

Where concrete deterioration is less than ½-inch depth and on vertical or overhead surfaces, RestoKrete™ Underlayment F-120 Trowelable is recommended for resurfacing to preexisting planes, establishing elevations, or patching substrate voids or irregularities which can affect performance of chemical-resistant lining systems. For those areas that exceed 1/2 inch of deterioration or where troweling would be cost prohibitive, RestoKrete® F-120 Castable or Gunite grade is recommended depending on the preferred method of application.

F-120 is mixed with potable water for a safe, easily applied, fast-setting material. Installation of a chemical-resistant lining may proceed after five (5) hours at 70°F for RestoKrete® F-120 application,- minimizing downtime.

CHARACTERISTICS

• Easy application on vertical and overhead surfaces
• Excellent freeze-thaw durability… (Durability factor = 87.2 via ASTM C666-A)
• Calcium-Aluminate modified cement
• High early strength
• Quick set allows fast turnaround
• Topcoat in 5 hours at 70°F

RESTOKRETE (FAST SET) UNDERLAYMENT F-120FS

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data IS subject to reasonable deviation.

Sauereisen RestoKrete® F-120FS Underlayment is an especially fast-setting, Portland-based resurfacing material. It develops its strength very rapidly and is primarily used for trowelable applications.

RestoKrete® F-120FS Underlayment is mixed with potable water as a safe, easily applied material. Installation of a chemical-resistant lining or topcoat may proceed after three hours at 70°F in order to minimize downtime.

CHARACTERISTICS

• High early strength material.
• Quick set allows fast turnaround.
• Tolerant to cold environments.
• Adheres to vertical surfaces.
• Topcoat in 3 hours at 70oF.

SHOTCRETE F-120

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation.

Sauereisen F-120 Shotcrete is a Portland based – nylon fiber reinforced material. F-120 Shotcrete is specifically designed to be mixed with clean water and pumped through specialized pneumatic equipment at high velocity onto a vertical or overhead surfaces. F-120 Shotcrete is fast-setting and easily applied to new or existing structures, walls, roofs, tanks, sewers, tunnels and shafts and capable of excellent bond to brick, concrete, masonry and steel.

Specified for environments where structural integrity needs to be restored, and for fireproofing and structural steel encasement.

CHARACTERISTICS

• An economical concrete restoration material
• Excellent bond to brick, concrete, masonry and steel
• Reduced rebound of material for less wastage
• High compressive & flexural strength
• Increased single pass thickness in overhead applications
• Typically applied by dry gunite method
• May also be applied by wet shotcrete (Rotor-Stater Pump) method or by hand (trowel or cast)

RESTOKRETE SUBSTRATE RESURFACER F-121

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

RestoKrete® SubstrateResurfacer F-121 by Sauereisen is a high strength substrate repair material designed for an economical repair where deterioration is greater than small voids, bug holes and irregularities in concrete or brick substrates. F-121 repair material is designed as a water resistant barrier to aid in the prevention of inflow and infiltration.

RestoKrete® SubstrateResurfacer is Portland cement-based material used where the surface integrity needs to be restored. F-121 is proven in many types of brick and concrete structures in various industries, including wastewater environments.

CHARACTERISTICS

• Pumpable and sprayable.
• Economical.
• Moisture tolerant.
• Applied by spincast/spray.
• Safe to use, non-toxic.
• Trowelable.

CONOCRETE – FAST PATCH 149

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation. Data should not be used for specification purposes.

ConoCrete – Fast Patch 149 is a three-component, fast setting epoxy monolithic that is designed for patching cracks and holes. This material is ideal for use on highways, bridge decks, docks, ramps, traffic aisles, industrial floors and airport runways. Fast Patch 149 produces extremely high strengths and takes an initial cure in just two hours.

CHARACTERISTICS

• Skid-resistant profile for safety.
• Two hour set minimizes downtime.
• Gray color.

EPOXY POLYMER CONCRETE 165

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen Epoxy Polymer Concrete – 165 is a castable material for the chemical-resistant construction of sumps, dikes, containment areas, trenches, walls, floors, and structural support columns or bases. 165 has been specifically formulated for foundation construction and should be installed with proper reinforcement. Mixing and forming methods for 165 are similar to those used for Portland cement installations.

Epoxy Polymer Concrete 165 is suitable to use as a monolithic topping to rehabilitate chemically deteriorated concrete or to protect new construction. This system incorporates Sauereisen’s 100% solids ConoWeld Primer 501 to promote a strong bond.

AREA PREPARATION

Temperature of Working Area
Maintain a temperature of 60°-85°F on air, substrate, Aggregate, Liquid, and Hardener components during mixing, application, and cure. The monolithic components and substrate should be maintained at 60°F to 85°F for 48 hours prior to beginning work.

At temperatures below 60°F, the application becomes more difficult and curing is retarded.

Above 85°F, the material working time decreases. It is recommended that the material components be stored in a cooler area prior to mixing.

CHARACTERISTICS

• Resistant to a wide range of solvents, oils and acids over a pH range of zero to 14.0.
• Maximum service temperature of 200°F (93.3°C).
• Fast chemical set – less down time.
• Low porosity.

SEWERSEAL F-170

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen SewerSeal^TM F-170 is a cementitious water infiltration barrier for use in wastewater collection systems. The product combines 100% calcium aluminate cement with finely graded inert aggregate, thereby offering notable corrosion resistance to mild acids and alkalies.

SewerSeal^TM commonly seals and resurfaces deteriorated masonry and concrete structures. Typical applications include manholes, wet wells, lift stations, and pump stations common to municipal wastewater. This product exhibits high strength to withstand loads imposed upon underground infrastructure.

CHARACTERISTICS

• Pumpable, Sprayable and Castable
• Apply by spincast, spray or trowel
• Moisture tolerant
• Corrosion resistant
• Low permeability
• Fiber-reinforced for added durability

SEWERSEAL FAST SET F-170FS

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen SewerSeal^TM F-170FS is a fast setting cementitious calcium aluminate repair mortar for use in wastewater collection and treatment systems. It develops strength very rapidly and is primarily used as a deep patch repair material or as a restoration lining.  F-170FS combines 1 00% calcium aluminate cement with finely graded inert aggregate, thereby offering notable corrosion
resistance to mild acids and alkalies.

SewerSeal^TM repairs and seals deteriorated masonry, brick and concrete surfaces. Typical applications include manhole walls, benches and channels, as well as wet well, lift station and pump station surfaces and other structures common to municipal wastewater. This product exhibits high strength quickly to withstand loads imposed upon underground infrastructure.

CHARACTERISTICS

• Rapid setting formulation-allows for faster turn around
• Moisture tolerant
• Corrosion resistant
• Fiber-reinforced for added durability

INSTAPLUG F-180

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen InstaPlug F-180 is a rapid setting, hydraulic water plug for sealing active water leaks, filling small voids and special anchoring applications.

Typical industry applications are: eliminating water leakage in below grade concrete and masonry structures, manhole rehabilitation, and patches in new precast concrete sections and mortar joints.

InstaPlug F-180 is also used for sealing active water leaks prior to application of any Sauereisen waterproofing, structural repair, or corrosion-resistant materials.

CHARACTERISTICS

• Extremely rapid set.
• Stops leaks immediately.
• Bonds to damp surfaces.
• No odor – safe to use in confined spaces.
• Mixes with water.

H₂OPRUF F-190

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation.

Sauereisen H₂OPruf No. F-190 is a two-component, crystalline water proofing coating for use on concrete or masonry structures to prevent water seepage through the substrate. 

Application of the waterproofing kit is by masonry brush or mechanical spray equipment. No F-190 withstands both positive and negative side pressure.

This material is specially recommended to withstand hydrostatic pressure on the negative side of below grade structures. Two coats withstand water pressure up to 69 feet of head. Three coats will seal a substrate exposed to 100 feet of water head.

Sauereisen H₂OPruf No. F-190 is used to seal sumps, trenches, tanks, manholes and below grade walls in wastewater treatment, power, pulp & paper, and steel industries.

CHARACTERISTICS

• Promotes crystalline reaction within the concrete matrix to prevent water seepage through the concrete.
• Creates a highly durable barrier to water flow and seepage through concrete and masonry surfaces.
• Inorganic cementitious coating.
• Cleans up with water.
• Application by brush or spray.
• Safe to use – no VOCs.

CONOGLAZE – GENERAL PURPOSE 201

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation. Data should not be used for specification purposes.

ConoGlaze – General Purpose 201 is a chemically-resistant, 100% solids, epoxy coating system. It is used as a topcoat for Sauereisen ConoCrete or FibreCrete systems or as a coating to protect concrete and steel from chemical attack.

ConoGlaze may be used in many kinds of manufacturing, processing, storage, and shipping areas. It is formulated as a general purpose sealer to resist most acids and alkalis. This material can be applied by roller or spray and provides an economical protective barrier to processing chemicals.

The ConoGlaze system should be used with an appropriate Sauereisen primer to enhance bonding. Consult Sauereisen for a primer recommendation depending on the type of substrate and surface conditions.

CHARACTERISTICS

• Excellent resistance to food acids and by-products.
• Authorized by USDA for use in federally inspected meat and poultry plants.
• Easy to clean surface.
• sColors: 25 beige, 50 light gray, 53 gray, 63 tile red and 99 white.

SELF-LEVELING EPOXY 201SL/228 SL

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen Self-Leveling Epoxy 201SL & 228SL are self-leveling coating systems for flooring applications. These products offer excellent application properties and are ideal chemical-resistant flooring materials for areas where traffic is not extreme. Where skid resistance is required, various sized aggregates may be incorporated as a broadcast system.

Self-Leveling Epoxy 201SL – General Purpose Grade is recommended for moderate chemical exposure in a wide variety of industrial facilities. Where temperatures or chemical concentrations necessitate, the Epoxy NovolaK Grade 228SL offers additional protection. Consult Sauereisen chemical resistance charts.

These epoxy flooring systems should be used with an appropriate Sauereisen primer to enhance bonding. Consult Sauereisen for a primer recommendation depending on the type of substrate and surface conditions.

CHARACTERISTICS

• Resistant to a wide range of acids, alkalies and some solvents.
• Recommended for the food & beverage, chemical processing, pharmaceutical, steel, and power industries.
• 100% solids material, no noxious or toxic odors during application.
• Available colors: 53 gray, 63 tile red

ConoGlaze – Chemical & Food Grade 202

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

ConoGlaze^TM – Chemical and Food Grade 202 is a chemically-resistant, 100% solids, epoxy coating system. It is used as a topcoat for Sauereisen ConoCrete or FibreCrete systems or as a coating to protect concrete and steel from chemical attack.

ConoGlaze^TM may be used in many kinds of manufacturing, processing, storage, and shipping areas. It is specifically formulated to resist food acids, fats and oils. This material can be applied by roller or spray and provides an economical, protective barrier against processing chemicals and harsh cleaning solutions.

ConoGlaze^TM – Chemical and Food Grade 202 conforms to USDA regulations for use in federally inspected meat and poultry plant.

CHARACTERISTICS

• Excellent resistance to food acids and by-products.
• Easily cleaned surface.
• Colors available in 25 beige, 50 light gray, 53 gray, 63 tile red, 99 white.

CHEMICAL & FOOD GRADE- SELF-LEVELING EPOXY 202SL

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen Self-Leveling Epoxy 202SL is a self-leveling coating system for flooring applications. This product offers excellent application properties and is an deal chemical-resistant flooring material for areas where traffic is not extreme. Where skid resistance is required, various sized aggregates may be incorporated as a broadcast system.

Self-Leveling Epoxy 202SL – General Purpose Grade is recommended for moderate chemical exposure in a wide variety of industrial facilities. Where temperatures or chemical concentrations necessitate, the Epoxy NovolaK Grade 228SL offers additional protection. Consult Sauereisen chemical resistance charts.

This epoxy flooring system should be used with an appropriate Sauereisen primer to enhance bonding. Consult Sauereisen for a primer recommendation depending on the type of substrate and surface conditions.

CHARACTERISTICS

• Resistant to a wide range of acids, alkalies and some solvents.
• Recommended for the food & beverage, chemical processing, pharmaceutical, steel, and power industries.
• 100% solids material, no noxious or toxic odors during application.
• Available colors: 53 gray, 63 tile red

CONOGLAZE AR 207

ConoGlaze AR 207 is a two component epoxy lining system that is used to protect concrete, steel and other substrates from chemical attack and abrasion. ConoGlaze AR 207 is specifically formulated for maximum resistance to abrasion, heat and chemical attack typically found in flue-gas and refining applications. When used as a topcoat for ConoCrete or FibreCrete systems, ConoGlaze improves appearance and ease of cleaning.

CHARACTERISTICS

• Specifically formulated for abrasion resistance.
• Excellent resistance to acids and alkalies.
• Available in colors: 25 beige, 50 gray, 53 gray, 63 tile red, 99 white

RESTOKRETE EPOXY MODIFIED CEMENT 208

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen RestoKrete® Epoxy Modifed Cement 208 is a substrate repair material and water resistant barrier for prevention of inflow and infiltration in concrete or brick substrates.

RestoKrete™ 208 is an epoxy-based mortar specified for substrate repair where structural integrity needs to be restored. RestoKrete® 208 is designed to fill voids, irregularities, and air pockets in concrete.

CHARACTERISTICS

• Pumpable and sprayable through straight shot nozzle
• Trowelable
• Can be applied by spincast spray nozzle
• Moisture tolerant
• Designed to be top-coated with most Sauereisen systems including ConoFlex 381

RESTOKRETE HI-BUILD FILLER COMPOUND 209HB

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

RestoKrete®Hi-Build Filler Compound – 209HB is an epoxy material specifically designed to refinish large surfaces and open joints within concrete. 209HB provides a smooth finish and appropriate bonding surface for epoxy topcoats. RestoKrete® Hi-Build Filler Compound is formulated to minimize sagging which permits thick application of the product where necessary. Do not use with vinyl ester topcoats.

CHARACTERISTICS

• Seals gaps and other irregularities in concrete and brick substrates.
• Suitable for filling voids larger than typical concrete bugholes.
• Easy to apply.

RESTOKRETE FILLER COMPOUND 209 & 209FS

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen RestoKrete® Filler – Compound 209 is an epoxy formulation specifically designed to fill voids, irregularities, and air pockets in concrete and steel. The filler compound provides a smooth surface for the application of epoxy monolithics. 209 is not compatible with vinyl ester topcoats. The 209FS is a faster setting formulation.

CHARACTERISTICS

• Fills and seals irregularities in concrete, steel and brick substrates.
• Suitable for application over damp or dry concrete surfaces.
• Easy to apply.
• Quick set time.

FURAN RESIN MORTAR GROUT 21C

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation.

Sauereisen Furan Resin Mortar/Grout 21C is a two-component, 100% carbon- filled bonding material for chemical resistant masonry units and quarry tile. 21C and chemical-resistant masonry units used with a suitable membrane form a complete system to protect concrete and steel substrates from attack by corrosive chemicals and physical abuse.

21C is used in the construction of floors, sumps, trenches, tanks, vessels and bleach towers in chemical processing; food & beverage plants; dairies; laboratories; textile, steel and pulp & paper mills. 21C has excellent resistance to a wide range of acids (including hydrofluoric), alkalies and most solvents up to 350°F. 21C is not recommended for exposure to hypochlorites or oxidizing agents such as nitric, chromic acid or sulfuric acid greater than 60%. Refer to Sauereisen’s Chemical Resistance Chart for specific service conditions.

CHARACTERISTICS

• Low-odor Furfuryl Alcohol Polymer.
• Resists a wide range of acids, alkalies and most solvents.
• 100% carbon filled.
• Withstands temperatures to 450°F.
• Authorized by USDA for use in federally inspected meat & poultry plants.

SEWERGARD® GLAZE 210GL

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen SewerGard® Glaze 210GL is a protective coating specifically formulated for municipal wastewater environments. SewerGard Glaze provides a chemical-resistant barrier for concrete and steel. It may also serve as a sealing topcoat over other Sauereisen restorative materials and protective linings.

As a 100% solids epoxy polymer, SewerGard® Glaze 210GL is specified to protect infrastructure throughout the wastewater industry. Wherever corrosive conditions exist, 210GL may be used as a stand-alone, economical coating or as an extra measure of protection over textured underlayments. Applications range from manholes and lift stations within collection systems to tankage, structural steel and secondary containment at treatment plants.

Installation of SewerGard® Glaze is easily completed using airless spray equipment, plural component spray equipment, or roller.

CHARACTERISTICS

• Resistant to hydrogen sulfide, sulfuric acid, MIC and treatment chemicals.
• Suitable as a 15 – 40 mil or greater coating
• Smooth surface aids washdowns and prevents debris accumulation.
• Moisture tolerant to accommodate damp substrates.
• Zero VOCs (100% solids) is a “Green”, environmentally friendly coating system.
• User-friendly application by airless spray equipment, plural spray equipment, or roller.

SEWERGARD FAST SET 210FS

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data IS subject to reasonable deviation.

Sauereisen SewerGard® 210FS is a fast-setting epoxy material for use in municipal wastewater environments. This lining protects concrete surfaces from chemical attack and physical abuse. It is particularly useful for protection of manhole benches, inverts and other structures subject to very little maintenance downtime.

SewerGard® 210FS has non-sagging application properties that permit vertical and overhead applications, if necessary. When cured, 210FS provides an impermeable, high strength, corrosion-resistant lining.

CHARACTERISTICS

• Fast set allows rapid return to service.
• Resistant to corrosive conditions common to the municipal wastewater industry.
• Suitable for application over damp or dry concrete surfaces.
• Trowelable non-sagging consistency ensures ease of application on vertical and overhead surfaces.
• Does not require a primer.
• Prohibits water infiltration

SEWERGARD INDUSTRIAL GLAZE 210GLN

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

SewerGard® Industrial 210GLN is a chemically resistant, 100% solids, epoxy NovolaK coating system. It is used as a topcoat for Sauereisen SewerGard® Industrial systems or as a coating to protect concrete and steel from chemical attack.

SewerGard® Industrial 210GLN may be used in many kinds of aggressive industrial wastewater environments.
It is specifically formulated as a sealer to resist strong oxidizing environments, especially high concentrations of
sulfuric acid. This material can be applied by roller or spray and provides an economical protective barrier against processing chemicals and higher temperatures.

210GLN system utilizes Sauereisen ConoWeld 501 as a bond-enhancing primer for direct applications over concrete and steel.

CHARACTERISTICS

• Excellent resistance to sulfuric acid.
• Designed for ultra-aggressive industrial wastewater environments.
• Easy to clean surface.
• Standard Color – Light Gray (50).

SEWERGARD SPRAY APPLIED 210S

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen SewerGard® 210S is a fiber-filled, spray-applied lining specifically designed to protect concrete and steel surfaces of municipal wastewater treatment structures from chemical attack and physical abuse. 210S’s application properties permit economical protection of new and rehabilitated substrates. When cured, 210S provides an impermeable, high-strength, corrosion resistant lining for manholes, lift stations, grit chambers, aeration basins and related structures subject to infiltration and attack from hydrogen sulfide and acid generated by microbiological sources.

CHARACTERISTICS

• Resistant to corrosive conditions common to municipal wastewater treatment industry.
• Suitable for application over damp or dry concrete surfaces.
• Spray applied. for new construction.
• Available in Hot and Cold Weather formulations. Contact Sauereisen.

SEWERGARD INDUSTRIAL SPRAYABLE 210SN

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

SewerGard® Industrial 210SN – is a fiber-reinforced, chemically-resistant, 100% solids, epoxy NovolaK lining system used to protect concrete and steel from chemical and physical abuse. The interlocking fiber matrix of SewerGard® 210SN systems exhibit outstanding flexural and tensile strengths.

SewerGard® Industrial 210SN may be used in many kinds of aggressive industrial wastewater environments. It is specifically formulated to resist strong oxidizing environments, especially high concentrations of sulfuric acid. This material is applied by spray and provides a protective barrier resistant to thermal shock in cooler environments and is resistant to higher temperatures.

CHARACTERISTICS

• Excellent resistance to sulfuric acid.
• Designed to meet the needs of ultra-corrosive industrial wastewater environments.
• Inter-locking fiber matrix.
• Standard Color – Light Gray(50)
• Excellent resistance to hydrocarbon exposure.
• Spray-applied…ideal for new construction or rehabilitation

SEWERGARD INDUSTRIAL TROWELABLE 210TN

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen SewerGard® Industrial Trowelable 210TN is an aggregate-filled, NovolaK epoxy material. This lining system is specifically designed to protect concrete surfaces of industrial wastewater treatment structures and collection systems from chemical attack and physical abuse.

SewerGard® 210TN’s non-sagging application properties permit economical repair and protection of vertical, horizontal and overhead surfaces of either new or rehabilitated substrates.

When cured, 210TN provides an impermeable, high strength, corrosion-resistant lining for manholes, lift stations, grit chambers, aeration basins, and related structures subject to infiltration and attack from hydrogen sulfide and acid generated by microbiological sources.

CHARACTERISTICS

• NovolaK epoxy formulation resistant to the most corrosive municipal and industrial wastewater environments.
• Suitable for application over damp or dry concrete surfaces.
• Trowelable, non-sagging consistency ensures ease of application on vertical and overhead surfaces.
• Does not require a primer.
• Prohibits water infiltration.
• Standard Color – Light Gray (50).

SEWERGARD HIGH-STRENGTH 210X

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen SewerGard® 210X is a protective lining specifically formulated for municipal wastewater environments. SewerGard® 210X provides a chemical-resistant barrier for concrete, masonry, brick, and steel substrates.

As a 100% solids epoxy polymer 210X is specified to protect infrastructure throughout the wastewater industry. Wherever extreme corrosive conditions exist, 210X is used as a stand-alone lining. 210X is a high strength lining that enables high build capabilities. Applications range from manholes and lift stations within the collection systems to tankage, structural steel, digesters, clarifiers, and secondary containment at treatment plants.

Installation of SewerGard® 210X is easily completed using airless or plural component spray equipment.

210X can be hand applied using a trowel, brush or roller.

*Note: Multiple coats or lifts may be required to achieve desired thickness.

CHARACTERISTICS

• Can be applied to surface dry, saturated concrete (SSD).
• Color: SewerGard Beige for greater light reflection.
• Cured lining will prevent inflow and infiltration
• Elongation (ASTM D638) is 12.9%
• High Strength 15,500 psi.
• Resistant to hydrogen sulfide, sulfuric acid, MIC and treatment chemicals.
• Smooth finish – aids wash down and prevents debris accumulation.
• Typical installed thickness is 125 mils
• User-friendly by airless spray, plural component spray equipment, or hand applied by trowel, brush or roller.
• Zero VOCs, 100% solids

SEWERGARD TROWELABLE 210T

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen SewerGard® 210T is an aggregate-filled epoxy material. This lining system is specifically designed to protect concrete surfaces of municipal wastewater treatment structures and collection systems from chemical attack and physical abuse. 210T’s non-sagging application properties permit economical repair and protection of vertical, horizontal and overhead surfaces of both new or rehabilitated substrates.

CHARACTERISTICS

• Resistant to corrosive conditions common to the municipal wastewater treatment industry.
• Suitable for application over damp or dry concrete surfaces.
• Trowelable non-sagging consistency ensures ease of application on vertical and overhead surfaces.
• Does not require a primer.
• Prohibits water infiltration.
• Available in Hot and Cold Weather formulations. Contact Sauereisen for more details.
• May be spray applied via specialized equipment. Contact Sauereisen for more details.

SEWERGARD® HIGH BUILD 210XHB

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen SewerGard® 210XHB is a protective lining specifically formulated for municipal wastewater environments. SewerGard® 210XHB provides a chemical-resistant barrier for concrete, masonry, brick, and steel substrates. As a 100% solids epoxy polymer, 210XHB is specified to protect infrastructure throughout the wastewater industry. SewerGard 210XHB is a fast-setting, high-strength lining that enables high-build capabilities.

Applications range from manholes and lift stations within the collection systems to tankage, structural steel, digesters, clarifiers, and secondary containment at treatment plants. Installation of SewerGard® 210XHB is completed using plural-component spray equipment.

CHARACTERISTICS

• Can be applied to surface-saturated dry concrete (SSD).
• Color: SewerGard® Beige for greater light reflection.
• Cured lining will prevent inflow & infiltration.
• High-strength 16,000 psi.
• Resistant to hydrogen sulfide, sulfuric acid, MIC and treatment chemicals.
• Smooth finish – aids wash down and prevents debris accumulation.
• Installed thickness up to 300 mils in a single coat.
• User friendly by plural component spray equipment.
• Zero VOCs, 100% solids.

SEWERGARD ROLLABLE 210XROL

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen SewerGard® Roll Applied 210XROL is an epoxy material. This lining system is specifically designed to protect concrete surfaces of municipal wastewater treatment structures and collection systems from chemical attack and physical abuse.

When cured, 210XROL provides a high strength, corrosion-resistant lining for manholes, lift stations, grit chambers, aeration basins, and related structures subject to infiltration and attack from hydrogen sulfide and acid generated by microbiological sources.

CHARACTERISTICS

• Resistant to corrosive conditions common to the municipal wastewater treatment industry.
• Suitable for application over damp or dry concrete surfaces.
• Roll applied ensures ease of application on vertical surfaces.
• Does not require a primer.
• Prohibits water infiltration.
• Zero VOC’s – 100% Solids

SEWERGARD ROTARY SPRAY 210RS

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen SewerGard® 210RS is a rotary spray-applied material specifically designed to protect concrete and steel surfaces of municipal wastewater treatment structures from chemical attack and physical abuse. The application properties of 210RS permit economical protection of new and rehabilitated substrates.

CHARACTERISTICS

• Resistant to corrosive conditions common to municipal wastewater treatment industry.
• Suitable for application over damp or dry concrete surfaces.
• Spray applied. for new construction.
• Available in Hot and Cold Weather formulations. Contact Sauereisen.

FIBRECRETE TANK LINING 215TL

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

FibreCrete TL 215 (TANK LININGS) is a two-component, fiber-reinforced, epoxy lining system that is used to protect concrete/steel tanks, ducts, scrubbers and other immersion environments from chemical attack and abrasion. FibreCrete TL 215 is specifically formulated for immersion service for tanks and scrubbers in the chemical, power, and municipal industries.

CHARACTERISTICS

• Excellent chemical resistance in high temperatures
• Available in colors: 25 beige, 50 gray, 53 gray, 63 tile red, 99 white

FIBRECRETE – EPOXY NOVOLAK 218

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

FibreCrete™ – Epoxy NovolaK 218 is a fiber-reinforced, chemically-resistant, 100% solids, epoxy NovolaK lining system used to protect concrete and steel from chemical and physical abuse. The interlocking fiber matrix of FibreCrete™ systems exhibits outstanding flexural and tensile strengths.

FibreCrete™ may be used in many kinds of manufacturing, processing, storage, and shipping areas. It is specifically formulated to resist strong oxidizing environments, especially high concentrations of sulfuric acid. This material is applied by spray and provides a protective barrier resistant to thermal shock in refrigeration areas and is resistant to higher temperatures.

The FibreCrete™ system utilizes Sauereisen ConoWeld 501 as a bond enhancing primer. For a glossy surface, FibreCrete™ may be topcoated with Sauereisen ConoGlaze.

CHARACTERISTICS

• Excellent resistance to sulfuric acid.
• Meets USDA standards for use in federally inspected meat and poultry plants.
• Inter-locking fiber matrix.
• Colors available in 53 gray, 63 tile red.
• Excellent resistance to hydrocarbon exposure.

EPOXY JOINT SEALANT 220 & 221

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen Epoxy Joint Sealants are used to provide a durable joint filler. The materials are 100% solids, pourable epoxies designed to effectively absorb the shock and impact of heavy loads and steel-wheeled vehicles over narrow joints. Available in two formulations, 220 is for general purpose applications and 221 is a NovolaK epoxy for more severe chemical environments.

Sauereisen Joint Sealants are non-shrinking due to their high-solids content and will not become brittle. These self priming materials will flow and self-level to the full depth of the joint. The joint compounds cure quick enough to be ready for foot traffic in 24 hours and chemical service in 3 days.

To use in vertical joints, add 1/2 to 1 pound of Thixotrope 220T (sold separately) to each unit of joint material and mix thoroughly. This results in a viscosity suitable for a caulking gun.

CHARACTERISTICS

• Absorbs heavy loads.
• Resists chipping and wear at joint edges.
• Nonshrinking.
• Pourable and self-leveling.
• Requires no primer.
• Cures on damp surfaces.

CONOGLAZE HC 222

ConoGlaze HC 222 is a two-component, NovolaK epoxy lining system that is used to protect concrete, steel and other substrates from chemical attack. ConoGlaze HC 222 is specifically formulated for maximum resistance to heat and chemical attack typically found in flue-gas and refining applications. When used as a topcoat for ConoCrete or FibreCrete systems, ConoGlaze improves appearance and ease of cleaning.

CHARACTERISTICS

• Excellent chemical resistance in high temperatures
• NovolaK formulation
• Available in colors: 25 beige, 50 gray, 53 gray, 63 tile red, 99 white

CONOGLAZE – EPOXY NOVOLAK 228

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

ConoGlaze – Epoxy NovolaK 228 is a chemically resistant, 100% solids, epoxy NovolaK coating system. It is used as a topcoat for Sauereisen ConoCrete or FibreCrete systems or as a coating to protect concrete and steel from chemical attack.

ConoGlaze may be used in many kinds of manufacturing, processing, storage, and shipping areas. It is specifically formulated as a sealer to resist strong oxidizing environments, especially high concentrations of sulfuric acid. This material can be applied by roller or spray and provides an economical protective barrier against processing chemicals and higher temperatures.

The ConoGlaze system utilizes Sauereisen ConoWeld 501 as a bond enhancing primer for applications over concrete and steel.

CHARACTERISTICS

• Excellent resistance to sulfuric acid.
• Authorized by USDA for use in federally inspected meat and poultry plants.
• Easy to clean surface.
• Colors: 53 gray, 63 tile red.

CONOGLAZE – EPOXY NOVOLAK (Carbon Filled) 228C

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

ConoGlaze – Epoxy NovolaK 228C is a chemically-resistant, 100% solids, epoxy NovolaK coating system. It is used as a topcoat for Sauereisen ConoCrete or FibreCrete systems or as a coating to protect concrete and steel from chemical attack. 228C is carbon-filled and formulated specifically to resist hydrofluoric acid.

ConoGlaze may be used in many kinds of manufacturing, processing, storage, and shipping areas. It is commonly used as a sealer to resist strong oxidizing environments. This material can be applied by roller or spray and provides an economical protective barrier against processing chemicals and higher temperatures.

The ConoGlaze system utilizes Sauereisen ConoWeld 501 as a bond enhancing primer for applications over concrete and steel.

CHARACTERISTICS

• Resistant to hydrofluoric acid.
• Conforms to USDA requirements for use in federally inspected meat and poultry plants.
• Easy to clean surface.
• Color: Black.

SELF-LEVELING EPOXY 228SL

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen Self-Leveling Epoxy 201SL & 228SL are self-leveling coating systems for flooring applications. These products offer excellent application properties and are ideal chemical-resistant flooring materials for areas where traffic is not extreme. Where skid resistance is required, various sized aggregates may be incorporated as a broadcast system.

Self-Leveling Epoxy 201SL – General Purpose Grade is recommended for moderate chemical exposure in a wide variety of industrial facilities. Where temperatures or chemical concentrations necessitate, the Epoxy NovolaK Grade 228SL offers additional protection. Consult Sauereisen chemical resistance charts.

These epoxy flooring systems should be used with an appropriate Sauereisen primer to enhance bonding. Consult Sauereisen for a primer recommendation depending on the type of substrate and surface conditions.

CHARACTERISTICS

• Resistant to a wide range of acids, alkalies and some solvents.
• Recommended for the food & beverage, chemical processing, pharmaceutical, steel, and power industries.
• 100% solids material, no noxious or toxic odors during application.
• Available colors: 53 gray, 63 tile red

Fast-Trak NovolaK Glaze (229) /Fast-Trak VE Glaze (473) 229 & 473

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation. Data should not be used for specification purposes.

The Sauereisen Fast-Trak Glaze Series is a coating system specifically designed to protect concrete, steel or masonry surfaces in the pulp & paper industry. Fast-Trak has the chemical resistance to withstand bleaches, liquors and other corrosive substances that attack unprotected trenches, sumps and chests in paper mills. Depending on the chemical and temperature environment, Fast-Trak is available in either vinyl ester or NovolaK epoxy formulations which are used with an appropriate Sauereisen Primer.

A monolithic coating applied by airless spray, the Fast-Trak system may be used to restore deteriorated tile linings that
would otherwise require extensive demolition, repointing and replacement. Downtime of the Fast-Trak installation is minimized by the ability to coat existing tile structures with a uniform thickness of corrosion-resistant material. Since spray installations proceed at a much quicker rate than repointing or construction by the tile setter’s method, pulp & paper infrastructure can return to service in a fraction of the time and provide a seamless lining.

Fast-Trak is also ideal for new construction because it eliminates the possibility of disbonded tile falling into liquors and subsequently damaging plant equipment.

CHARACTERISTICS

• An installation-friendly alternative to tile linings.
• Available in vinyl ester or NovolaK epoxy formulations.
• Fast chemical set – less down time.
• Low porosity.
• An economical coating to be used independently or as a glossy topcoat for the Fast-Trak fiber-filled linings.

ARCTIKURE 230

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation. Data should not be used for specification purposes.

Arctikure 230 is a three-component epoxy monolithic floor system that is used to protect concrete and other substrates from chemical and physical abuse. 230 is designed for cold room applications and will cure at temperatures as low as 35°F. Arctikure has the durability to withstand the physical abuse, fatty acids, by-products, oils and sanitizers typically found in food processing environments.

This skid-resistant system has the versatility for use in freezers, refrigeration rooms and higher temperature areas. The cold-curing capability allows for a faster turnaround and less disruptive application in dairies, bottling facilities and food plants.

ArctiPrime 530 is recommended as a bond enhancing primer for use with Arctikure. The primer has the same cold curing attributes as Arctikure.

CHARACTERISTICS

• Excellent resistance to food acids and by-products.
• Conforms to USDA requirements for use in federally inspected meat and poultry plants.
• Easily cleaned, skid-resistant surface.
• Available in colors 53 gray & 63 tile red.

Epoxy NovolaK Mortar/Setting Bed 25/25 LT

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation. Properties for the cold curing formulation vary by time and temperature.

Sauereisen Epoxy NovolaK Mortar/Setting Bed is a three-component material used for bonding chemical-resistant masonry units. 25 is available in 3 versions. The standard grade is combined with brick or tile to protect concrete and steel substrates from attack by corrosive chemicals and physical abuse. The cold-curing version, 25 LT, is specified for similar applications and accommodates installation temperatures as low as 35°F. Because of its fast setting nature, 25 LT is ideal for quick turnaround projects in refrigerated areas.

The water wipeable version 25 WW is especially designed for tile setters when the ability to clean the tile with water is a benefit. See separate product data sheet for more detailed information.

25 and 25 LT are used to construct floors, sumps, trenches, tanks and bleach towers in chemical processing, food & beverage plants; dairies; laboratories; textile, steel and pulp & paper mills. These Sauereisen mortar/setting beds have excellent resistance to strong oxidizing environments, sulfuric acid and some solvents up to 180°F.

All formulations of the NovolaK Epoxy Mortar/Setting Bed provide a strong bond to concrete, brick, tile and other substrates. Used with or without an underlying membrane, these products are an important element of an impermeable system of protection.

CHARACTERISTICS

• Resists sulfuric acid and strong oxidizing environments.
• Withstands temperatures to 180°F.
• Authorized by USDA for use in federally inspected meat and poultry plants.

NOVOGROUT 25 WW

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation. Properties for the cold curing formulation vary by time and temperature.

Sauereisen NovoGrout 25 WW is a three-component water washable epoxy novolak grout for bonding chemical resistant masonry units. The 25 WW combined with brick or tile offers rapidinstallation and clean up with potable water.

The water washable capabilities of NovoGrout 25 WW is especially designed for tile installations where aesthetics and non-odor materials are critical.

25 WW is used to construct floors, sumps and trenches in chemical processing, food & beverage plants and dairies. This tile grout/setting bed has excellent resistance to food stuffs and cleaning compounds commonly found in these types of plants.

25 WW provides a strong bond to concrete, tile and other substrates. Used with or without an underlying membrane, this product is an important element of an impermeable system of protection.

If your chemical environment or construction requires a more suitable material, Sauereisen offers Epoxy Novolak/Mortar Setting Bed 25 and Low Temp 25 LT. Consult Sauereisen for recommendations.

CHARACTERISTICS

• Resists food stuffs and cleaning compounds common in food & beverage and dairy plants.
• Authorized by USDA for use in federally inspected meat and poultry plants.

CONOSPREAD – CHEMICAL AND FOOD GRADE 250/251/252 Series

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation. Data should not be used for specification purposes.

Sauereisen ConoSpread – Chemical and Food Grade 250 Series is a group of epoxy coatings that provides a corrosion-resistant flooring system. The 250 is a pour and spread material for quick and easy application. Where greater skid-resistance is required, use the No. 251 Broadcast system in conjunction with the 250. The trowelable formulation is the Vertical 252 which is suitable for cove bases.

These products offer excellent application properties and are ideal chemical resistant lining/flooring materials. The ConoSpread system is recommended for food & beverage, chemical processing, pulp & paper, pharmaceutical, wastewater treatment, textile, steel, mining, power, and metal finishing industries.

The 250 Series meets the requirements of the Meat and Poultry Inspection program of the U.S. Department of Agriculture for use in federally inspected meat and poultry plants.

CHARACTERISTICS

• Resistant to a wide range of acids, alkalies and some solvents.
• Maximum service temperature of 150°F (65°C).
• 100% solids material, no noxious or toxic odors during application.
• Conforms to USDA requirements for meat and poultry plants.
• Available in red or gray color.

HI-TEMP EPOXY POLYMER CONCRETE 255

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen Hi-Temp Epoxy Polymer Concrete 255 is a castable for the chemical-resistant construction of sumps, dikes, containment areas, trenches, walls, floors, and structural support columns or bases. 255 has been specifically formulated for foundation construction and should be installed with proper reinforcement. Mixing and forming methods are similar to those used for Portland cement installations.

Hi-Temp Epoxy Polymer Concrete can also be used as a monolithic topping to rehabilitate chemically deteriorated concrete or to protect new construction. This system incorporates Sauereisen ConoWeld 501, ArctiPrime 530 or Hi-Temp Primer 560/Zinc Filler 561 to promote a strong bond.

CHARACTERISTICS

• Resistant to a wide range of solvents, oils, acids and acid salts (except hydrofluoric) over a pH range of 0.0 to 14.0
• Maximum service temperature of 165°F (74°C).
• Fast chemical set – less down time.
• Low porosity

CONOSPREAD – CHEMICAL & FOOD GRADE 256

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation.

Sauereisen ConoSpread – Chemical & Food Grade 256 is a versatile epoxy flooring system catering to standard pour and spread application methods.

This product offers excellent application properties and diverse chemical resistance. Typical installations involve the application of a basecoat slurry that is topped with a broadcast for additional skid resistance. Sealing of the broadcast is optional, but recommended for best overall performance and aesthetics.

ConoSpread 256 is packaged in 1-gallon, large, and bulk sizes to facilitate project needs. Refer to estimating table for coverages of the various system options.

ConoSpread is commonly specified as protective flooring for process areas in the food & beverage, chemical processing, pharmaceutical, steel, mining, power, and metal finishing industries. The ConoSpread system should be used with an appropriate Sauereisen primer to enhance bonding. Consult Sauereisen for a primer recommendation depending on the type of substrate and surface conditions.

CHARACTERISTICS

• Excellent thermal shock resistance.
• Resistant to a wide range of acids, alkalies and some solvents.
• Available colors: 53 gray, 63 tile red, 01 black

CONOSPREAD – EPOXY NOVOLAK 260/261/262 Series

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen ConoSpread – Epoxy NovolaK 260 Series is a group of epoxy coatings that provides a corrosion-resistant flooring system. The 260 is a pour and spread material for quick and easy application. By virtue of its NovolaK epoxy formulation, 260 is suitable for severe chemical environments. Where greater skid resistance is required, use the 261 Broadcast system in conjunction with the 260. The trowelable formulation is the Vertical 262 which is suitable for cove bases.

These products offer excellent application properties and are ideal chemical resistant lining/flooring materials. The ConoSpread system is recommended for food & beverage, chemical processing, pulp & paper, pharmaceutical, wastewater treatment, textile, steel, mining, power, and metal finishing industries.

CHARACTERISTICS

• Excellent resistance to splash and spillage of concentrated mineral acids, alkalies and some solvents.
• Conforms to U.S.D.A. standards.
• 100% solids material, no noxious or toxic odors during application.
• Available in red or gray color.

EPOXY NOVOLAK POLYMER CONCRETE 265

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen Epoxy NovolaK Polymer Concrete 265 is a castable for the chemical-resistant construction of sumps, dikes, containment areas, trenches, walls, floors, and structural support columns or bases. 265 has been specifically formulated for foundation construction and should be installed with proper reinforcement. Mixing and forming methods are similar to those used for Portland cement installations.

Epoxy NovolaK Polymer Concrete can also be used as a monolithic topping to rehabilitate chemically deteriorated concrete or to protect new construction. This system incorporates Sauereisen ConoWeld 501 primer to promote a strong bond.

CHARACTERISTICS

• Resistant to a wide range of solvents, oils, acids and acid salts (except hydrofluoric) over a pH range of 0.0 to 14.0.
• Maximum service temperature of 250°F (121.1°C).
• Fast chemical set – less down time.
• Low porosity.

EPOXY NOVOLAK MATTE REINFORCED SYSTEM 270/271 Series

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

The Sauereisen Epoxy NovolaK Matte Reinforced System 270 is a multiple layer, 1/8 inch thick, fiberglass reinforced lining for chemical-resistant construction of sumps, dikes, containment areas, trenches, walls, and floors. The Epoxy NovolaK Matte Reinforced System offers superior resistance to most caustics, strong oxidizing solutions, and acids, including high concentrations of sulfuric acid. The system consists of three Sauereisen materials including ConoWeld Primer 501, NovoMatte 270 and Saturant 271 combined with specified fiberglass mat which is purchased locally. For applications requiring the optimum standards of aesthetics and ease of cleaning, the system may be sealed with Sauereisen ConoGlaze – Epoxy NovolaK 228.

CHARACTERISTICS

• Excellent resistance to splash and spillage of concentrated mineral acids, alkalies and some solvents.
• Maximum service temperature of 180°F (82°C).
• Superior tensile/flexural strengths.
• 100% solids material, no noxious or toxic odors during application.
• Low porosity.

AGUAPOXY 28

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation.

Sauereisen Aguapoxy 28 is a three component, water cleanable, general purpose epoxy grout for bonding chemical resistant masonry units. The No. 28, combined with brick or tile, offers rapid installation and clean up with potable water.

The water cleanable feature of Aguapoxy 28 is designed for tile projects where aesthetics are critical. The benefit is a more user friendly and visually appealing application since uncured 28 can be removed easily from the face of unwaxed tile without leaving an
unsightly stain.

Sauereisen’s 28 is used to construct floors, sumps and trenches in chemical processing areas, food & beverage plants and dairies. This tile grout/setting bed resists food stuffs and cleaning compounds commonly found in these types of plants. Aguapoxy also provides a strong bond to concrete, tile and other substrates.

CHARACTERISTICS

• Resists food stuffs and cleaning compounds common to food & beverage environments and dairies.
• Conforms to USDA standards for use in federally inspected meat & poultry plants.
• Environmentally friendly – no VOCs or HAPs

CONOTHANE GLAZE 310

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen ConoThane Glaze provides outstanding gloss and color retention along with excellent resistance to abrasion and chemicals, including solvents. This product matches the performance of baked finishes and may be used on properly prepared and primed substrates of nearly any composition. ConoThane Glaze 310 white and clear are U.S.D.A. approved. The product is suitable for both interior and exterior environments.

ConoThane Glaze may be used on metal buildings, ships, offshore equipment, chemical plants, water towers, structural supports, tanks, bridges, heavy equipment, floors, or other surfaces where maximum chemical, solvent and weather resistance is demanded. Not recommended for direct application over zinc rich primers, unprimed galvanized or concrete surfaces or in areas of continuous food contact.

CHARACTERISTICS

• Apply by spray, brush or roller
• Chemical resistant.
• Authorized by USDA for use in federally inspected meat and poultry plants.
• Meets performance MIL-C-83286, MIL-C-83445.

ACID-ALK CEMENT MORTAR GRADE 33

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation. Data should not be used for specification purposes.

Sauereisen Acid-Alk Cement 33 – Mortar Grade is the original one-part, chemical-setting, inorganic, modified silicate base cement. Supplied in powder form, 33 – Mortar Grade is mixed with potable water.

Acid-Alk Cement Mortar Grade is specifically formulated to be used as a mortar in acid brick construction but may be placed as a castable in monolithic applications. 33 – Mortar Grade resists most acids (except hydrofluoric and acid fluoride salts) and some alkalies from pH 0.0 to 9.0. It also resists water, steam and weather without any special post cure treatment or acid washing.

33 – Mortar Grade cures with an internal chemical-setting action, developing a final set in 36 to 48 hours at 70°F. It does not have the fast initial set characteristic of most chemical-setting cements and permits economical and efficient construction.

CHARACTERISTICS

• Resists most solvents, oil and acids (except fluorides) over a pH range of 0.0 to 9.0.
• Resists water, steam and weather without special treatment.
• Withstands temperatures to 1,750°F (954°C).
• Single component, simply mix with potable water – does not require any special binder.
• Noncorrosive – may be used in direct contact with steel, iron, lead and most other materials.
• Highly resistant to sulfation, blooming and efflorescence.
• Bonds to steel, concrete, brick and most other surfaces that are structurally sound, clean and free of oil and grease.
• Safe to use – does not emit noxious or hazardous fumes or odors during mixing, application or setting.

CHEMICAL-RESISTANT CASTABLE 35

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation.

Typical industry applications:

Linings in fire training towers, jet engine test cells, ducts and stacks subject to dry, abrasive flue gases.

Protection of concrete floors in molten aluminum dross areas.

Sauereisen Chemical-Resistant Castable 35 is a gunitable, hydraulicallysetting, calcium aluminate cement. 35 is recommended for protection of concrete and steel surfaces from high temperatures, thermal shock, abrasion and chemical attack by mild acids or alkalies.

35 can eliminate costly firebrick or tile linings and is equally effective for new construction or rehabilitation projects. With 35, construction proceeds rapidly. At 70 – 80°F full operation can be resumed in 48 hours.

CHARACTERISTICS

• Resists mild acids/alkalies over a pH range of 4.5 to 12.0.
• Withstands temperatures to 2100°F (1149°C)
• Hydraulic set, simply mix with potable water – does not require any special binder.
• Low shrinkage, high strength.
• Non-corrosive – may be used in direct contact with steel, iron, lead and most other materials.
• Excellent thermal shock resistance.
• Safe to use – does not emit noxious or hazardous fumes or odors during mixing, application or setting.

CHEMICAL-RESISTANT CASTABLE (Structural Grade) 35SG

Physical properties determined using applicable ASTM procedures. Field conditions may vary and yield different results; therefore, data are subject to reasonable deviation.

Typical industry applications:

Linings in fire training towers, jet engine test cells, and other areas where a high temperature foundation is required.

Protection of concrete floors in molten aluminum dross areas.

Sauereisen Chemical-Resistant Castable 35SG is a hydraulically-setting, calcium aluminate cement. 35SG is recommended for protection of concrete and steel surfaces from high temperatures, thermal shock, abrasion and chemical attack by mild acids or alkalies.

35SG can eliminate costly firebrick or tile linings and is equally effective for new construction or rehabilitation projects. With 35SG, construction proceeds rapidly. At 70 – 80°F full operation can resume in 48 hours.

As a structural grade material, Sauereisen 35SG exhibits mixing and installation qualities similar to standard concrete.

CHARACTERISTICS

• Resists mild acids/alkalies over a pH range of 3.5 to 11.0.
• Withstands temperatures to 2100°F (1149°C)
• Hydraulic set, simply mix with potable water – does not require any special binder.
• Low shrinkage, high strength.
• Non-corrosive – may be used in direct contact with steel, iron, lead and most other materials.
• Good thermal shock resistance.
• Safe to use – does not emit noxious or hazardous fumes or odors during mixing, application or setting.
• Abrasion Resistant

HYDROACTIVE POLYURETHANE GROUT F-370

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen F-370 is a catalyzed hydrophobic polyurethane liquid. F-370 expands when it meets any source of water or moisture before curing. F-370 adheres tenaciously to practically any substrate – wet or dry.

Grout  F-370 is used to stop leakage through cracked or honeycombed concrete, voids, expansion joints and pipe intrusions. Applied by injection, the grout is commonly specified to repair concrete walls, ceilings and floors. It is also recommended for use in tunnels, manholes, sewer lines, tanks, dikes, and dams. Sauereisen F-370 has excellent chemical resistance and may be used in a wide range of chemical environments.

F-370 packaged in a 5 Gallon unit is a hydrophobic grade non-flexible system.

F-370 packaged in a 22-ounce, (300 ml) dual-cartridge is a hydrophobic grade flexible system.

CHARACTERISTICS

• Stops active leaks.
• Bonds to wet or dry surfaces.
• Expands to 20 times its original volume when exposed to moisture.
• Chemical resistant.
• A 22-ounce (300 ml) dual cartridge system is available for smaller applications

CONOFLEX URETHANE 381

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen ConoFlex Urethane 381 is an aromatic polyurethane lining that provides excellent flexibility and impact resistance for concrete, steel, and other substrates.  381 is a chemically resistant lining combining toughness, elongation, and low permeability with a fast cure time.

Typical uses: flexible lining for various applications, including primary/secondary containment structures subject to movement, tank coatings and linings, cooling tower basins, food processing areas (FDA & USDA compliant), and wastewater applications.

CHARACTERISTICS

• Chemically resistant – withstands a wide range of acids and bases
• Highly impermeable – eliminates corrosion of substrates
• Flexible – moves with substrate
• Impact and abrasion resistant
• 100% Solids
• High-build characteristics
• Color: Dark Gray 53
• USDA BioPreferred based on high content of renewal materials

CONOFLEX URETHANE 381.61

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen ConoFlex Urethane 381.61 is an aromatic polyurethane lining that provides excellent flexibility and impact resistance for concrete, steel, and other substrates. 381.61 is a chemically resistant, lining combining toughness, elongation, and low permeability with a fast cure time.

Typical uses: flexible lining for various applications, including primary/secondary containment structures subject to movement and for applications including tank coatings and linings, and food processing areas (FDA & USDA compliant).

CERTIFICATION

NSF Certified for Potable Water ANSI/NSF Standard 61 See current NSF Listing for restrictions.

CHARACTERISTICS

• Chemically resistant – withstands a wide range of acids and bases
• Highly impermeable – eliminates corrosion of substrates
• Flexible – moves with substrate
• Impact and abrasion resistant
• 100% Solids
• High-build characteristics
• Color: Dark Gray 53
• USDA BioPreferred based on high content of renewal materials

VINYL ESTER – SILICA FILLED MORTAR 400

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen Vinyl Ester Mortar 400 is used in the construction of floors, sumps, trenches, tanks, vessels and bleach towers in chemical processing; food & beverage plants; dairies; laboratories; textile, steel and pulp & paper mills. 400 has excellent resistance to oxidizing bleach solutions, mineral and organic acids, alkaline solutions and some organic solvents. When used with chemical-resistant masonry units and the proper membrane, 400 will protect concrete and steel substrates from chemical attack and physical abuse. 400 is a silica-filled vinyl ester mortar supplied in two parts – Powder and Liquid – which must be mixed together in the proper proportions prior to use.

Sauereisen Vinyl Ester Mortar 400 meets standards of the USDA for use in federally inspected meat and poultry plants.

CHARACTERISTICS

• Resistant to strong oxidizing agents, acids, alkalies and bleaches through 250°F (121°C).
• Low absorption and shrinkage.
• High bond, tensile and compressive strengths.
• Rapidly develops physical properties …initial set time is one hour 70°F.

NOVOLAK VINYL ESTER POLYMER CONCRETE 465

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data IS subject to reasonable deviation.

Sauereisen NovolaK Vinyl Ester Polymer Concrete 465 is a castable for the construction of chemical-resistant sumps, dikes, containment areas, trenches, walls, and structural support columns or bases. 465 has been specifically formulated for foundation construction and should be installed with proper reinforcement. Mixing and forming methods are similar to those used for Portland cement.

NovolaK Vinyl Ester Polymer Concrete 465 can also be used as a monolithic topping to rehabilitate chemically deteriorated concrete or protect new construction. This system incorporates either Sauereisen VEPrime 550 or Hi-Temp Primer 560. Consult Sauereisen for a recommendation.

CHARACTERISTICS

• Vinyl ester polymer offers superior chemical resistance.
• Maximum service temperature of 350°F (177.7°C).
• Fast chemical set – less down time.
• Low porosity.

HOT-APPLIED MEMBRANE SYSTEM: PRIMER AND ASPHALTIC MEMBRANE 47 & 85

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation.

The Sauereisen Hot-Applied Membrane System includes Primer 47 and Asphaltic Membrane 85. These products are installed as a system to form a flexible acid- alkali-, and waterresistant barrier between acid brick or monolithic sheathing and concrete substrates.

Benefits of the Asphaltic Membrane are two-fold. It not only protects concrete against chemical attack, but isolates masonry linings and monolithics from structural movement of the underlying substrate. The 47/85 system offers proven, long-term service in concrete tank and floor construction in the steel, chemical, food & beverage, refining, and pulp & paper industries.

For those applications where strong oxidizing acids are present, Sauereisen Sheet Membrane System 90/91 is preferred.

All Sauereisen membranes are designed to be used in a corrosion resistant system incorporating expansion joints and either monolithic or brick and mortar linings.

CHARACTERISTICS

• A dependable and economical hot-applied protective membrane system.
• Excellent acid and alkali (pH 0-12) as well as water resistance.
• Proven long life under acid-brick and monolithics in concrete tank and floor applications.
• Quickly and easily applied.

NOVOLAK VEGLAZE 472

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen NovolaK VEGlaze 472 is a coating used for the chemical-resistant construction of sumps, ducts, containment areas, trenches, walls, and other support columns or bases. VEGlaze may be used as a thin barrier of corrosion resistance or as a topcoat for other Sauereisen vinyl ester linings and polymer concretes. The VEGlaze system utilizes Sauereisen VEPrime 550 as a bond-enhancing primer.

NovolaK VEGlaze 472 is specifically formulated to accommodate vertical and overhead applications. 472 can be applied by roller or spray as an economical option to protect concrete and steel in the power, petrochemical and pulp & paper industries.

CHARACTERISTICS

• NovolaK Vinyl ester polymer offers superior chemical resistance.
• Spray or roller application.
• Fast chemical set – less down time.
• Easily cleaned surface.
• Low porosity.
• High temperature resistant for flue gas applications.

FAST-TRAK GLAZE SERIES 473

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation. Data should not be used for specification purposes.

The Sauereisen Fast-Trak Glaze Series is a coating system specifically designed to protect concrete, steel or masonry surfaces in the pulp & paper industry. Fast-Trak has the chemical resistance to withstand bleaches, liquors and other corrosive substances that attack unprotected trenches, sumps and chests in paper mills. Depending on the chemical and temperature environment, Fast-Trak is available in either vinyl ester or novolak epoxy formulations which are used with an appropriate Sauereisen Primer.

A monolithic coating applied by airless spray, the Fast-Trak system may be used to restore deteriorated tile linings that would otherwise require extensive demolition, repointing and replacement. Downtime of the Fast-Trak installation is minimized by the ability to coat existing tile structures with a uniform thickness of corrosion-resistant material. Since spray installations proceed at a much quicker rate than repointing or construction by the tile setter’s method, pulp & paper infrastructure can return to service in a fraction of the time and provide a seamless lining.

Fast-Trak is also ideal for new construction because it eliminates the possibility of disbonded tile falling into liquors and subsequently damaging plant equipment.

CHARACTERISTICS

• An installation-friendly alternative to tile linings.
• Available in vinyl ester or novolak epoxy formulations.
• Fast chemical set – less down time.
• Low porosity.
• An economical coating to be used independently or as a glossy topcoat for the Fast-Trak fiber-filled linings.

PENEPRIME 500

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation. Data should not be used for specification purposes.

PenePrime 500 is a water-borne epoxy primer to be used in conjunction with the Sauereisen line of coatings, linings and flooring materials. PenePrime is specifically formulated to penetrate deep within concrete substrates. It is recommended to ensure maximum adhesion where conventional primers may not easily penetrate, or where solvent thinned primers are undesirable.

This primer is an integral part of the aforementioned linings in that it seals porous substrates and promotes adhesion of the specified protective material. 500 helps reduce offgassing from concrete. It offers easy application properties to reduce total down time.

CHARACTERISTICS

• Specifically formulated to deeply penetrate concrete substrates.
• Promotes tenacious adhesion of Sauereisen protective systems.
• Easy to apply – brush or roll.
• Waterborne – no noxious or toxic odors during application.
• VOC compliant.

CONOWELD 501

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

ConoWeld 501 is a primer to be used in conjunction with the Sauereisen line of epoxy coatings, linings and flooring materials. ConoWeld 501 is applied by spray, brush or roller over concrete and steel.

This primer is an integral part of the Sauereisen lining system in that it seals porous substrates and promotes adhesion of the specified protective material. Easy application properties help to reduce total downtime.

CHARACTERISTICS

• Seals porous substrates and promotes adhesion of topcoats.
• Easy to apply – brush, roll, or spray.
• No noxious or toxic odors during application.

CONOPRIME 502

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen ConoPrime 502 is a two-part epoxy primer to be used in conjunction with the Sauereisen ConoFlex 381. Recommended for use on concrete and various substrate types. Formulated to provide a chemical bond with ConoFlex Urethane 381.

ConoPrime 502 is specifically formulated to easily penetrate concrete substrates. It is recommended to ensure maximum adhesion where conventional primers may not penetrate.

This primer is an integral part of the lining in that it helps seal porous substrates and promotes adhesion of the protective material. 502 helps reduce offgassing from concrete. It offers easy application properties to reduce total down time.

CHARACTERISTICS

• Promotes tenacious adhesion of Sauereisen 381 and 309
• Easy to apply – spray, brush or roll
• High bond strength
• Excellent moisture tolerance

POLYMER CONCRETE (Structural Grade) 54 SG

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation.

Sauereisen Polymer Concrete – 54 SG – Structural Grade is a potassium silicate castable refractory for chemical resistant construction of sumps, dikes, containment pads, trenches, walls and other structural support columns or bases. Since 54 SG is fast-setting and strong, it eliminates the requirement for a Portland cement foundation in new construction and maintenance applications.

The 54 SG – Structural Grade material has been specifically formulated to resemble the physical characteristics of Portland cement and should be installed with proper reinforcement, mixing, forming and casting methods. After its cure, 54 SG provides outstanding performance as a chemical resistant liner for the most severe acidic environments.

CHARACTERISTICS

• Resistant to most solvents, oils, acids and acid salts (except hydrofluoric) over a pH range of 0.0 to 7.0.
• Maximum service temperature of 1400°F (760°C).
• Potassium silicate bonded.
• Fast chemical set – less down time

ACIDPROOF CONCRETE – LIGHTWEIGHT 54LW

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation.

Sauereisen Acidproof Concrete 54LW – with almost a half century of successful, varied service – is the original acid-resistant material for gunite construction. For those applications that require a lower K factor, lightweight materials, or higher temperature resistance.

54LW is potassium silicate, acid-resistant refractories for use as monolithic linings in chimneys, stacks, ducts, breechings, scrubbers, precipitators, sulfur pits, tanks, process vessels, floors and sumps. These two-component materials consist of Powder and Liquid which are mixed together on the job.

Benefits of 54LW include the capability to protect or restore acid attacked areas while avoiding the costs of brick or tile construction. Downtime will be reduced. (At 70° to 80°F, full operation can be resumed in 24-30 hours, depending on application). The acidproof concrete system typically incorporates an impervious, chemical-resistant membrane such as Sauereisen High Temperature Membrane 89.

CHARACTERISTICS

• Potassium silicate-bonded.
• Resists most solvents, oil, acids and acid salts (except hydrofluoric) over a pH range of 0.0 to 7.0.
• Withstands water and vapor without special treatment.
• Applied by guniting.
• Fast chemical set – less construction delay.
• Safe to use – nonflammable; will not support combustion.
• Specially recommended for all concentrations of sulfuric, hydrochloric, nitric, and phosphoric acids.

ACIDPROOF CONCRETE – GUNITE 54 Gunite

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation.

Sauereisen Acidproof Concrete 54 – with almost a half century of successful, varied service – is the original acid-resistant material for gunite construction. For those applications that require a lower K factor, lightweight materials, or higher temperature resistance, 54LW is available.

54 Gunite is potassium silicate, acid-resistant refractories for use as monolithic linings in chimneys, stacks, ducts, breechings, scrubbers, precipitators, sulfur pits, tanks, process vessels, floors and sumps. These two-component materials consist of Powder and Liquid which are mixed together on the job.

Benefits of 54 Gunite include the capability to protect or restore acid attacked areas while avoiding the costs of brick or tile construction. Downtime will be reduced. (At 70° to 80°F, full operation can be resumed in 24-30 hours, depending on application). The acidproof concrete system typically incorporates an impervious, chemical-resistant membrane such as Sauereisen High Temperature Membrane 89.

The 54 is not formulated for cast applications. For cast applications, refer to Sauereisen 54SG.

CHARACTERISTICS

• Potassium silicate-bonded.
• Resists most solvents, oil, acids and acid salts (except hydrofluoric) over a pH range of 0.0 to 7.0.
• Withstands water and vapor without special treatment.
• Applied by guniting.
• Fast chemical set – less construction delay.
• Safe to use – nonflammable; will not support combustion.
• Specially recommended for all concentrations of sulfuric, hydrochloric, nitric, and phosphoric acids.

VEPRIME 550

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation. Data should not be used for specification purposes.

Sauereisen VEPrime 550 is a vinyl ester primer to be used in conjunction with Sauereisen vinyl ester systems. The function of 550 is to promote a tenacious bond of Sauereisen vinyl ester topcoats to concrete and steel substrates.

VEPrime is a packaged, pre-measured unit for use with the following Sauereisen materials: Vinyl Ester Polymer Concrete 410, NovolaK Fast-Trak VE Lining 441, NovolaK VEGlaze 472, NovolaK Vinyl Ester FibreLine 440 and NovolaK Vinyl Ester Polymer Concrete 465. These products comprise a system for chemical-resistant construction of sumps, dikes, containment areas, trenches, walls and other structural support columns or bases.

CHARACTERISTICS

• Maximum service temperature of 250°F (121°C).
• Fast chemical set – less down time.
• Applied by roller or spray.

HI-TEMP PRIMER 560

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen Hi-Temp Primer No. 560 is a single-component, moist-cured urethane primer to be used in conjunction with several Sauereisen coating and lining systems. The function of No. 560 is to promote a tenacious bond of Sauereisen epoxy, vinyl ester and urethane topcoats to concrete and steel substrates.

High Temperature Conductive Primer No. 562 is available. Consult Sauereisen for details.

Hi-Temp Primer is primarily specified for applications subject to elevated temperatures common to flue gas, pulp & paper and process tank environments. Under challenging conditions, No. 560 is designed to resist heat to the same degree as the chemical-resistant topcoat used with it. No. 560 is especially useful where substrate or atmospheric moisture may interfere with the cure of epoxy or vinyl ester primers. The Primer is supplied as a single component to expedite its placement.

CHARACTERISTICS

• Maximum service temperature of 400°F (204°C) .
• Fast set, no mixing, less downtime.
• Applied by brush, roller or spray

SULFUR BASE MORTARS BASOLIT/CARBON BASOLIT 600/610

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen 600 and 610 Sulfur-Based Mortars are used for concrete test cylinders and as a compound in the manufacturing of abrasive grinding wheel arbor holes. 600 is also used in the assembly of porcelain ceramic insulators in electrical transmission markets.

600 and 610 Sulfur-Based Mortars have a history of corrosion control when used in the construction of floors, trenches, sumps and tanks in steel mills, mines, metal finishing and chemical-processing plants.

600/610 mortars can be used in accordance with ANSI/ASTM C386, “Standard Practice for Use of Chemical- Resistant Sulfur Mortar.”

600/610 comply with the requirements of ANSI/ASTM C617, “Standard Method of Capping Cylindrical Concrete Specimens.”

Outstanding Characteristics

600 and 610 mortars are manufactured in both ingot/briquette and flake forms. The 600/610 mortars melt rapidly, set quickly – within minutes – and meet most production requirements.

600 is silica-filled, while 610 is carbon-filled for those applications where hydrofluoric acid exposure is encountered. Refer to Sauereisen Chemical Resistance Chart for suitability in specific chemical service.

CORROSION-RESISTING MORTAR 65

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation.

Sauereisen Corrosion-Resisting Mortar 65 is a completely inorganic, potassium silicate base mortar for bonding acidproof brick or tile used in the construction of industrial chimneys, stacks, tanks, kilns and floors. 65 is a two-component material, consisting of a Powder and a Liquid, which are mixed together as used on the job. Mortar65 is applied by troweling in the same manner as ordinary bricklaying.

65 is particularly recommended for installations handling all concentrations of sulfuric acid and strong oxidizing acids such as nitric and chromic. The mortar is highly resistant to sulfation, which may develop in other types of silicate base cements when brickwork is subjected to alternate wetting and drying, fluctuating dewpoints or acid mist conditions.

65 is preferred as a mortar for bonding brick linings in large industrial chimneys handling combustion gases from sulfur bearing fuel. With the trend towards lower operating temperatures in these chimneys, there is considerably stronger acid condensation and increasingly higher moisture present in the gases. As a consequence, moisture can be as great a problem as acids, and it is extremely important that the materials used to line the chimneys are both acid and water resistant.

When fully cured, 65 is resistant to water and acids (except hydrofluoric) throughout the complete width of the joint. In flue gas systems, 65 may be safely exposed to weak alkaline salts alternating with acid exposures. The improved chemical resistance of 65 permits use in higher pHs – depending on the alkali, its concentration and temperature. Consult Sauereisen for a specific recommendation.

CHARACTERISTICS

• Resists most solvents, oil and acids (except hydrofluoric) over a pH range of 0.0 to 7.0. Not recommended for alkalies.
• Rapid setting – permits continuous construction without brickwork slipping out of line.
• Noncorrosive – may be used in direct contact with steel, iron, lead and most other materials.
• Highly resistant to sulfation, blooming and efflorescence.
• Develops lineal shrinkage of less than 1.0% as compared with lineal shrinkage of 3.0% or more developed by other potassium silicate cements.
• Safe to use – does not emit noxious or hazardous fumes or odors during mixing, application or setting.

ELASTOMERIC JOINT COMPOUND 69

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation. Data should not be used for specification purposes.

Sauereisen Elastomeric Joint Compound 69 is used as a flexible expansion joint in acid pickling tanks; in concrete, brick and tile floors; for sealing joints of ducts and conduits; and for general caulking and sealing where permanent flexibility and adhesion are required, along with resistance to mineral acids and alkalies. 69 is not resistant to oils, kerosene or petroleum solvents.

 CHARACTERISTICS

• Forms an impervious, flexible solid.
• Nonshrinking.
• Resists water, moisture, alkalies and most corrosive acids.
• For use within temperature range of -40° to 250°F.
• Excellent adhesion to concrete, brick, granite, glass, styrene copolymers and metals.

MANHOLE CHIMNEYSEAL F-88

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data is subject to reasonable deviation.

Sauereisen Manhole ChimneySeal F-88 is an elastomeric lining composed of fiber-reinforced, asphalt-modified urethane. ChimneySeal is used as a chemical-resistant membrane or gasket seal for the prevention of water infiltration.

Manhole ChimneySeal has excellent adhesion to most substrates. As a high solids elastomer, it is recommended when movement from temperature change or other causes will be encountered.

Manhole ChimneySeal maintains excellent elasticity and adhesion over a temperature range of -30°F to 250°F. The flexible barrier resists freeze/thaw stresses and movement. When subjected to mechanical stress, the lining has nearly 100% recovery. Manhole ChimneySeal also resists alkalies, salts and acid.

CHARACTERISTICS

• Outstanding chemical resistance to acids and alkalies.
• Remains flexible from -30°F to 250°F.
• Easy to apply by hand.
• Urethane-based elastomer.
• Suitable for application on steel, brick or concrete substrates.
• Excellent elasticity.

FIB-R-THANE 88T & 88S

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation.

Sauereisen Fib-R-Thane is an elastomeric lining composed of fiber-reinforced, asphalt-modified urethane. Fib- R-Thane is used as a chemical-resistant membrane or gasket seal for the protection of concrete, block and steel. Available in two formulations, Fib-RThane 88T is applied by trowel, while 88S is the sprayable grade.

Fib-R-Thane has excellent adhesion to most substrates. As a high solids elastomer, it is recommended when movement from temperature change or other causes will be encountered. 88T & 88S resist acids, alkalies, and salts associated with flue gas immersion environments. The urethane content of Fib- R-Thane allows it to exhibit an improved resistance to oil, grease and solvents in comparison to standard asphalt.

Fib-R-Thane maintains excellent elasticity and adhesion over a temperature range of -30°F to 250°F. When subjected to mechanical stress, the lining has nearly 100% recovery.

CHARACTERISTICS

• Outstanding chemical resistance to acids and alkalies.
• Permanently flexible from -30°F to 250°F.
• Easy to apply by trowel or spray.
• Interlocking fiber matrix.
• Urethane-based elastomer.
• Suitable for application on steel, block or concrete substrates.
• Excellent elasticity.

HIGH TEMPERATURE MEMBRANE 89

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation.

Sauereisen High Temperature Membrane 89 is a single-component, asphaltic mastic recommended as an impervious membrane under corrosion-resistant monolithic linings or acid-resistant brick masonry for the protection of metal or concrete substrates. Spray application with airless equipment results in a flexible coating resistant to acids, alkalies and salts associated with flue gas environments and substrate movement from temperature changes or other causes. The product is not recommended for use in oil, grease and solvent environments. 89 is not generally recommended for continuous liquid immersion. 89 maintains excellent elasticity and adhesion to concrete or steel substrates over a temperature range of -60°F to 300°F.

CHARACTERISTICS

• Outstanding chemical resistance to acids and alkalies.
• Recommended for use from -60°F to 300°F.
• Easy to apply. Can be topcoated within 24 hours.
• Suitable for application as a membrane on steel or concrete substrates.
• Excellent elasticity.
• Very low permeability

SHEET MEMBRANE/MEMBRANE TAPE 90/92

Physical properties were determined on specimens prepared under laboratory conditions using applicable ASTM procedures. Actual field conditions may vary and yield different results; therefore, data are subject to reasonable deviation.

Sauereisen Sheet Membrane 90 is an impervious synthetic elastomer of uniform quality and thickness for use in corrosion- resistant construction. It is a fiber-reinforced poly-tetra-fluoro-ethylene (PTFE) lining system. 90 replaces rubber, plastic and asphalt membranes commonly used on floors, tanks and process vessels, between substrate and acid/alkali-resistant brick.

The elastomeric sheet membrane remains flexible over a temperature range of -20° to +200°F. Thus, when the substrate moves, the membrane serves as a sheer pad between it and the brick lining. 90 is an easy-to-install, single-layer system which resists water, oil, most alkalies and acids. It will protect the substrate from corrosive chemical attack.

CHARACTERISTICS

• Long-term flexibility, even at temperatures as low as -20°F.
• Resistant to tearing, puncturing and aggressive chemicals.
• Simple installation. No melting. Just unroll, cut, & place.
• Time saving – work can proceed immediately after installation.
• Easy to repair – adhere patches as needed.

VITON CAULK 950-C

Sauereisen Viton Caulk 950-C is a flexible, one-component joint caulk for severe chemical environments. It also withstands service temperatures up to 400ºF.

Sauereisen 950-C offers excellent resistance to most acids, alkalies, and solvents common to industrial facilities.

CHARACTERISTICS

• Forms an impervious, flexible solid.
• Unaffected by temperatures from -40ºF to +400ºF.
• Excellent adhesion to concrete, brick, steel, and refractories.

VITON CAULK 950-G

Sauereisen Viton Caulk 950-G is a flexible, two-component joint caulk for severe chemical environments. It also withstands service temperatures up to 400°F.

Sauereisen 950-G offers excellent resistance to most acids, alkalies, and solvents common to industrial facilities. The product consists of a Base Material and Accelerator that are mixed prior to use.

CHARACTERISTICS

• Forms an impervious, flexible solid.
• Unaffected by temperatures from -40°F to +400°F.
• Excellent adhesion to concrete, brick, steel, and refractories.